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Persistent Quality improvement, Cost Reduction KONSEI evolved machining technology from conventional Cutting to cold forging enabling world optimum quality and cost of integrated production from raw materials to finished products. Also the fact that 80% of manufacturing facilities are made by KONSEI contributes to minimized costs and speedy parts production. |
KONSEI's Integrated Production KONSEI achieves a unified quality control and thorough elimination of waste by totally managing several processes of Cold forging,Plating and Inspection. KONSEI will continue challenging NEW TECHNOLOGY and broadening INTEGRATED PRODUCTION. |
From Cutting to Cold forging KONSEI aims at pursuing persistent cost reduction. By reviewing the machining method from conventional cutting to cold forging, KONSEI aims at establishing a method to make final products with minimal materials and process steps. |
Parts Former
Cold Forging Press
Cutting
Plating
Inspection
Processing facilities
| Facility Name | Number |
|---|---|
| Cold forging machine | 2 |
| Forging Press | 1 |
| Machining center | 5 |
| Machining | 4 |
| NC turning machine | 106 |
| NC turning machine with Parts Feeder | 7 |
| 6 Spindle Auto Turning machine | 16 |
| Bar material cutter | 5 |
| Automatic Tapper | 7 |
| Centerless Polishing machine | 3 |
| Rolling Machine | 2 |
| Facility Name | Number |
|---|---|
| Hole press machine (Perforater) | 3 |
| Crimping machine | 3 |
| Barrel Finishing machine | 4 |
| Pin bending machine | 2 |
| Air leakage inspection machine | 3 |
| Level inspection machine | 2 |
| Auto inspection machine | 6 |
| Vision processing inspection equipment | 9 |
| Washing machine | 2 |
Surface treatment facilities
| Facility Name | Number |
|---|---|
| Zinc plating | 1 Line |
| Tin Zinc alloy plating | 1 Line |
| Electroless Nickel plating | 1 Line |
| Black oxide finish | 1 Line |
| Facility Name | Number |
|---|---|
| Bondering | 1 Line |
| Hardening and painting machine | 1 Line |
| Skimmer | 2 |
| Baking machine | 5 |
Measuring equipment
| Facility Name | Number |
|---|---|
| 3D coordinate measuring instrument | 1 |
| Roundness measuring instrument | 2 |
| Contour measuring instrument | 3 |
| Surface Texture measuring instrument | 2 |
| Hardness testing machine | 2 |
| Microscope | 3 |
| Projector | 1 |
| Facility Name | Number |
|---|---|
| Air micrometer | 7 |
| PH meter | 1 |
| X-ray Thickness meter | 1 |
| Salt spray testing instrument | 1 |
| Thickness meter | 1 |
| Dosimeter | 3 |
